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STEP 1. First the camshaft and timing set are installed. Make sure
that the timing marks on both the cam gear and the crank gear are aligned
per the cam installation instructions.
STEP 2. Check your cam card for the suggested intake centerline.
After checking the cam card specs, install the rocker arms,
lifters and pushrods. Then set valve lash on the #1 piston. On the #1 intake
lobe adjust the intake lash to zero, being careful not to preload the lifter.
After checking lash adjust the #1 exhaust lash to zero and check that both
pushrods roll easily with your fingers.
STEP 3. Then fashion a rigid pointer out of an old coat hanger
and attach it to the engine block.
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STEP 4.
The degree wheel is installed on the harmonic
balancer. And you are ready to rotate the engine.
STEP 5.
Rotate the crank to get the #1 piston at T.D.C. and check
to ensure both the intake and exhaust valves are closed, then adjust your
pointer to Zero (or T.D.C.) on the degree wheel.
STEP 6.
Then turn the crankshaft opposite the engine rotation approximately
15-20 degrees. The piston should be lowered enough to allow the T.D.C. stop
to be installed in the spark plug hole. Screw in the piston stop until it
touches the piston. Continue to turn the engine the same direction until
the piston comes back up and touches the piston stop.
Then mark (with a felt tipped pen) the number on the degree wheel that
the pointer was on. Again rotate the engine in the other direction (engine
rotation) until the piston comes back up and touches the piston stop.
Again mark the number from the pointer with your pen.
STEP 7.
Then the piston stop is removed and you rotate the crankshaft
to the mid-point of the two marks. This point is T.D.C. for cylinder #1.
Your degree wheel is then adjusted to read O degrees at the pointer. You cannot
rotate the crankshaft to do this so unbolt the degree wheel from the
dampner and realign it to read 0 degrees at the pointer. You are now ready
to locate the lobe centerline relative to T.D.C.
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STEP 8.
Attach the dial indicator to the dial indicator mount. The tip will be
set to contact the retainer of the #1 intake valve.
Check to make sure that the indicator plunger is parallel to the valve
stem. Any variance in the angle will produce geometric errors in the
lift readings.
STEP 9.
Rotate your engine in the normal direction of rotation until
you've reached maximum lift. Maximum lift is attained when the dial indicator
changes direction. At this point your dial indicator should be reset to zero
STEP 10.
Then rotate the engine in the opposite direction until
the dial indicator reads .100". Then the engine is turned in the normal
direction until the indicator reads .050" before maximum lift. Then
record the number on the degree wheel.
STEP 11.
After that reading you continue to rotate the engine in its
normal direction until the indicator goes past its zero setting to .050"
on the closing side of maximum lift. Again record the reading.
STEP 12.
Add the two numbers and divide by two. This number is the
location of maximum lift of the intake lobe relative to the crank and piston
(a.k.a. the intake centerline). Check your cam spec card to confirm
your settings.
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